Making complex energy challenges straightforward

Ibstock Brick produces over 500 million bricks annually across 35 manufacturing facilities, consuming around 250 million kWh of energy each year. With energy-intensive processes and rising costs, the company needed a robust way to monitor, manage, and reduce consumption while meeting ESG and compliance obligations. TEST partnered with Ibstock to implement an integrated energy management solution.

• High energy intensity of manufacturing processes.
• Limited visibility of usage across a large, distributed estate.
• Rising energy costs and pressure to reduce carbon footprint.
• Compliance requirements (energy legislation, ESG reporting).
• Need to embed energy management into everyday operations.

• Installed Carlo Gavazzi UWP-3 hardware for sub-metering and monitoring.
• Built an integrated energy management platform spanning all sites.
• Conducted energy audits to identify efficiency opportunities.
• Delivered training and engagement for Energy Manager and site teams.
• Created reporting structures to support compliance and executive decision-making.

“Working with TEST Consulting has transformed how we approach energy management. Their expertise and support have helped us spot inefficiencies, cut costs, and reduce carbon across our sites. They make complex challenges straightforward and have become a trusted partner in driving both operational and sustainability goals.”